17 October 2025

Worthington SA Feedwater Heater Booklet (1944)

The Worthington - and its handsome cousin, the Elesco - were different designs of feedwater heaters. These appliances were employed by any railway seeking to obtain greater fuel efficiency from its steam locomotives. 

These feedwater heaters were designed to scavenge energy from the 'used' steam ejected from the pistons. The force of this steam had traditionally performed the useful function of drafting the fire, but a lot of valuable energy was lost out of the smokestack in that familiar, photogenic steam/smoke plume.

In a cold climate such as Canada's, the extra installation and maintenance costs of feedwater heaters were generally seen as a reasonable expense ...

Seasonally, the sun spent half the year causing all of Canada's near-surface water molecules to move with increasing energy. Then, there were the other six months when water molecules became increasingly sluggish. Extra coal or bunker oil had to be unearthed, paid for, and transported all the way to the steam engine tender ... and had to be hurled, augered, or blown into the firebox just to compensate for this heat deficit.

  • So, feedwater heaters reduced fuel costs because they made the cold tender water molecules jumpier using 'waste heat'.  

  • They also saved the steam engine from all of the internal strains which came from taking water at a near-freezing temperature ... and forcing it into direct contact with an assembly of rivetted, crimped and welded metal parts which would otherwise be heated to the point of incandescence. 

Another benefit of feedwater heaters was that they gave the locomotive fireman something to do ... yet another motive power subsystem to learn about. And that's why Rolly Martin owned this booklet - because he had to know most of this information to be his very proficient self in his work as a fireman. No doubt, this booklet travelled many miles in his bag while he worked his steam era trips on the Heron Bay and Nipigon subdivisions.

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Above and below is a helpful 14-inch pre-gummed supplement included with the 5x7-inch booklet. The description, above, gives a plain-language overview. The diagram, below, shows the general layout and zooms in on the heater itself (1), the hot water pump (2), and the cold water pump (3).

Where the colours come together, just forward of the smokestack, is where the feedwater heater is located. As the heater illustration (1) shows, this is an 'open' feedwater heater in which the exhaust steam physically mixes with the cold water from the tender to effect the 'feedwater heating' work.
 

Getting back to the booklet, the only booklet illustration is the diagram below. While shop forces would need this information, it is not very helpful in explaining how the heater works.



*  *  *

For contrast, here are a some illustrations of an Elesco Feedwater Pump - often seen on CNR engines.

Elesco Feedwater Heater

from: Locomotive Boiler-Feeding Devices; JW Harding; 1937; International Textbook Company.

The Elesco was a 'closed' feedwater heater in which the exhaust steam and cold water never came in direct contact with each other. 

You will probably notice that the design of the heater mimicked the design of a boiler. In this case, the cold fluid is in the tubes (tender water), surrounded by the hot fluid (exhaust steam) ... and the heat exchange takes place by conduction through the metal of the tubes.

In my quick research, I believe I read that the Worthington was more efficient as a water heater than the Elesco. Perhaps, some of this was due to the fact that the latent heat of condensation (released when changing some of the steam in the heater from a gas to a liquid) was more effectively exploited in the Worthington's open design.

... That is, the sluggish water molecules from the tender were more effective in directly converting and bringing along some steam molecules (grabbing their extra energy) for another trip through the boiler and pistons.


from: Locomotive Boiler-Feeding Devices; JW Harding; 1937; International Textbook Company.

from: Locomotive Boiler-Feeding Devices; JW Harding; 1937; International Textbook Company.

At (8) you'll notice a 2-phase, steam powered pump to run water through the whole system and to force the warmed feedwater into the boiler via a check valve at (11). 

End of Elesco section. 

*  *  *

Back to the Worthington ...





On Page 12, above, notice the eternal Canadian winter challenge of ensuring that water does not freeze inside machinery. 

The fireman would need to be conversant with the operating procedures and principles above. As well, the need to clearly describe the exact problem encountered on the road was essential to ensure that roundhouse staff could find and correct the problem before the next trip. 

All of the complexities, investigations and remedies below can help us imagine the 'long term operating costs' (versus fuel cost saved) of having a feedwater heating system included when a locomotive was built.











10 October 2025

ATSF 1935 The Santa Fe 'Chief' and Death Valley Scotty - from Railway Wonders of the World


Obviously, with great effort and kindness, the complete set of this series was brought to Ontario by one of my mother's British penpals many decades ago. Many years later, my father offered the set to me from its special archival area within his garage. 

No other 'aged' publication has the particular scent of these magazines - and I do have many classic works which were clearly archived in people's basements. Perhaps this set was infused with the not unpleasant essence of coal tar, from being near a coal cellar holding Welsh coal ... or something similar.

The publication's weakness (for those interested solely in Canada, or the UK, or the US) is that the publishers carefully assembled a wonderful treasury of documentation about world railways and put it into a blender. This made it compelling as a series to be purchased ... but hard to index for historical research. For example, if you do manage to locate all the articles on the CPR, you are sure to find assorted official CPR photos inserted at random elsewhere in the series.

... For many years, a dedicated individual has maintained a website to preserve and present this entire set and he was successful in indexing the main railway topics. The website still exists today if you are interested. 

To some extent - for me as a 'mature student' - the joy of randomly finding some quaint, colonial railway demonstrating the *technological power of simple flanged wheels on rails is part of the charm of the series. (*That is: their roadbed surmounts rough terrain requiring only a narrow 'footprint'; they are low friction and self-steering - among other advantages.)

... On one tropical railway, an article includes a photo of individual labourers pushing individual carts of local agriculture products along a undulating, gently-descending route ... toward an intermodal terminal ... where water will take over so the items can reach the 'Centre of the Empire'. A 'rail way' doesn't get more basic than that.

So, if you enjoy watching the enduring technological power and simplicity of seasonal sugar cane railways in Indonesia on YouTube ... within this series you can see similar railways when they were new. And back in 1935, the original imperial powers (unless they had been defeated in World War One) still watched over the operations of the colonial railways depicted.


*  *  * 

There are a couple of anachronisms in the article which follows ... describing people of some identifiable groups. However, these descriptions were fairly common and 'correct' in Britain, 90 years ago when the article was written.




Walter E Scott (1872-1954) was also known as Death Valley Scotty.

He is well-documented on today's internet. A little research turned up an entire episode about him on an early TV series looking at historical legends of the Wild West ... Death Valley Days. I have provided the YouTube link for the Death Valley Scotty episode below.

In the TV show, you'll notice a representation of the legendary 18-mule + 2-horse teams pulling borax wagons from mine to railhead. These mules continue their uphill work today on grocery store boxes of borax. 

... Perhaps an apt contrast to all that gritty, macho, mule-team misery would be to cite the 'technological power' of the nearby Trona Railway (the 'Three Elephant Route').

Today, Scotty's Castle has its own pin in Google Maps and the site is now operated by the US National Park Service. The Google pin includes photos - so be sure to have a look at them.

The railroad exploit described is richly portrayed during the first 15 minutes of the Death Valley Days show and the ATSF was actively involved in the re-enactment of the run with one of their steam locomotives. 








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